决(Jue)定(Ding)不(Bu)锈(Xiu)钢(Gang)管(Guan)件(Jian)使(Shi)用(Yong)寿(Shou)命(Ming)的(De)几(Ji)个(Ge)重(Zhong)要(Yao)因(Yin)素(Su)
生(Sheng)产(Chan)工(Gong)艺(Yi)和(He)材(Cai)质(Zhi)标(Biao)准(Zhun)都(Du)合(He)规(Gui)的(De)不(Bu)锈(Xiu)钢(Gang)管(Guan)件(Jian)具(Ju)有(You)较(Jiao)长(Chang)的(De)使(Shi)用(Yong)寿(Shou)命(Ming)。(?)从(Cong)国(Guo)外(Wai)的(De)不(Bu)锈(Xiu)钢(Gang)管(Guan)道(Dao)使(Shi)用(Yong)情(Qing)况(Kuang)看(Kan),(?)不(Bu)锈(Xiu)钢(Gang)水(Shui)管(Guan)的(De)使(Shi)用(Yong)寿(Shou)命(Ming)可(Ke)达(Da)100年(Nian),(?)至(Zhi)少(Shao)也(Ye)有(You)70年(Nian),(?)与(Yu)建(Jian)筑(Zhu)物(Wu)同(Tong)寿(Shou)命(Ming)。(?)不(Bu)锈(Xiu)钢(Gang)管(Guan)材(Cai)管(Guan)件(Jian)最(Zui)突(Tu)出(Chu)的(De)优(You)势(Shi)是(Shi)耐(Nai)腐(Fu)蚀(Shi)性(Xing)能(Neng),(?)如(Ru)果(Guo)不(Bu)锈(Xiu)钢(Gang)管(Guan)道(Dao)在(Zai)使(Shi)用(Yong)过(Guo)程(Cheng)中(Zhong),(?)能(Neng)正(Zheng)确(Que)的(De)使(Shi)用(Yong)和(He)保(Bao)养(Yang),(?)可(Ke)以(Yi)有(You)效(Xiao)的(De)延(Yan)长(Chang)使(Shi)用(Yong)寿(Shou)命(Ming)。(?)
第(Di)一(Yi)点(Dian)、(?)使(Shi)用(Yong)材(Cai)质(Zhi)对(Dui)管(Guan)件(Jian)使(Shi)用(Yong)寿(Shou)命(Ming)的(De)影(Ying)响(Xiang):(?)
不(Bu)锈(Xiu)钢(Gang)材(Cai)质(Zhi)常(Chang)见(Jian)的(De)材(Cai)质(Zhi)有(You)304和(He)316两(Liang)种(Zhong),(?)其(Qi)中(Zhong)304与(Yu)304L的(De)主(Zhu)要(Yao)区(Qu)别(Bie)在(Zai)于(Yu):304的(De)含(Han)C(碳(Tan))量(Liang)≤(?)0.08%,(?)而(?)304L的(De)含(Han)C量(Liang)≤(?)0.03%;316材(Cai)质(Zhi)相(Xiang)对(Dui)304L的(De)含(Han)NI(镍(Nie))比(Bi)304高(Gao)1%-2%,(?)主(Zhu)要(Yao)是(Shi)降(Jiang)低(Di)了(Liao)Cr(铬(Ge))含(Han)量(Liang),(?)增(Zeng)加(Jia)了(Liao)Mo(钼(Mu))2%-3%,(?)从(Cong)而(?)各(Ge)自(Zi)抗(Kang)腐(Fu)蚀(Shi)性(Xing)能(Neng)力(Li)和(He)抗(Kang)腐(Fu)蚀(Shi)的(De)环(Huan)境(Jing)有(You)所(Suo)不(Bu)同(Tong)。(?)
304不(Bu)锈(Xiu)钢(Gang)材(Cai)质(Zhi)有(You)两(Liang)种(Zhong):一(Yi)级(Ji)材(Cai)质(Zhi)和(He)二(?)级(Ji)材(Cai)质(Zhi)。(?)而(?)二(?)级(Ji)材(Cai)质(Zhi)也(Ye)就(Jiu)是(Shi)钢(Gang)厂(Chang)的(De)次(Ci)等(Deng)品(Pin),(?)主(Zhu)要(Yao)区(Qu)别(Bie)在(Zai)于(Yu):二(?)级(Ji)材(Cai)料(Liao)表(Biao)面(Mian)、(?)含(Han)镍(Nie)量(Liang)、(?)厚(Hou)薄(Bao)不(Bu)均(Jun)匀(Yun)等(Deng),(?)比(Bi)一(Yi)级(Ji)材(Cai)料(Liao)便(Bian)宜(Yi)。(?)钢(Gang)厂(Chang)稍(Shao)加(Jia)处(Chu)理(Li)后(Hou)进(Jin)入(Ru)市(Shi)场(Chang),(?)但(Dan)质(Zhi)量(Liang)不(Bu)太(Tai)稳(Wen)定(Ding);(?)
另(Ling)外(Wai)“(?)L”(?)代(Dai)表(Biao)低(Di)碳(Tan),(?)如(Ru)304L比(Bi)304含(Han)碳(Tan)量(Liang)低(Di),(?)H与(Yu)S代(Dai)表(Biao)耐(Nai)高(Gao)温(Wen),(?)如(Ru)310S比(Bi)310耐(Nai)高(Gao)温(Wen)性(Xing)能(Neng)强(Qiang),(?)304H比(Bi)304耐(Nai)热(Re),(?)316、(?)316L是(Shi)船(Chuan)用(Yong)材(Cai)料(Liao),(?)具(Ju)有(You)强(Qiang)耐(Nai)腐(Fu)蚀(Shi)性(Xing)。(?)
第(Di)二(?)点(Dian)、(?)成(Cheng)型(Xing)工(Gong)艺(Yi)对(Dui)管(Guan)件(Jian)性(Xing)能(Neng)和(He)寿(Shou)命(Ming)的(De)影(Ying)响(Xiang):(?)
“(?)管(Guan)件(Jian)成(Cheng)型(Xing)”(?)是(Shi)管(Guan)件(Jian)生(Sheng)产(Chan)工(Gong)艺(Yi)中(Zhong)最(Zui)重(Zhong)要(Yao)的(De)步(Bu)骤(Zhou),(?)管(Guan)材(Cai)在(Zai)加(Jia)工(Gong)过(Guo)程(Cheng)中(Zhong)随(Sui)着(Zhuo)应(Ying)力(Li)的(De)不(Bu)断(Duan)增(Zeng)加(Jia),(?)在(Zai)力(Li)的(De)作(Zuo)用(Yong)下(Xia)精(Jing)度(Du)容(Rong)易(Yi)发(Fa)生(Sheng)变(Bian)化(Hua)。(?)
现(Xian)在(Zai)大(Da)部(Bu)分(Fen)管(Guan)件(Jian)生(Sheng)产(Chan)企(Qi)业(Ye)在(Zai)成(Cheng)型(Xing)工(Gong)艺(Yi)中(Zhong)主(Zhu)要(Yao)采(Cai)取(Qu)了(Liao)“(?)冷(Leng)挤(Ji)压(Ya)”(?)和(He)“(?)胀(Zhang)形(Xing)”(?)工(Gong)艺(Yi)。(?)生(Sheng)产(Chan)工(Gong)艺(Yi)的(De)不(Bu)同(Tong),(?)管(Guan)件(Jian)的(De)尺(Chi)寸(Cun)、(?)壁(Bi)厚(Hou)和(He)功(Gong)能(Neng)会(Hui)存(Cun)在(Zai)差(Cha)异(Yi),(?)所(Suo)以(Yi),(?)采(Cai)用(Yong)什(Shi)么(Me)样(Yang)的(De)成(Cheng)型(Xing)工(Gong)艺(Yi),(?)既(Ji)保(Bao)持(Chi)质(Zhi)量(Liang)的(De)稳(Wen)定(Ding),(?)又(You)提(Ti)高(Gao)生(Sheng)产(Chan)效(Xiao)率(Lu),(?)是(Shi)非(Fei)常(Chang)重(Zhong)要(Yao)问(Wen)题(Ti),(?)下(Xia)面(Mian)介(Jie)绍(Shao)两(Liang)种(Zhong)工(Gong)艺(Yi)的(De)特(Te)点(Dian)。(?)
1、(?)“(?)胀(Zhang)形(Xing)”(?)工(Gong)艺(Yi):胀(Zhang)形(Xing)工(Gong)艺(Yi)是(Shi)在(Zai)管(Guan)坯(Pi)内(Nei)部(Bu)通(Tong)以(Yi)高(Gao)压(Ya)液(Ye)体(Ti)气(Qi)体(Ti)或(Huo)固(Gu)体(Ti)软(Ruan)模(Mo)迫(Po)使(Shi)管(Guan)材(Cai)塑(Su)性(Xing)变(Bian)化(Hua)以(Yi)达(Da)到(Dao)工(Gong)件(Jian)的(De)外(Wai)形(Xing)尺(Chi)寸(Cun)要(Yao)求(Qiu)。(?)主(Zhu)要(Yao)特(Te)点(Dian):
a、(?)胀(Zhang)形(Xing)时(Shi),(?)材(Cai)料(Liao)的(De)变(Bian)形(Xing)局(Ju)限(Xian)于(Yu)固(Gu)定(Ding)的(De)模(Mo)具(Ju)内(Nei),(?)质(Zhi)量(Liang)稳(Wen)定(Ding)。(?)工(Gong)件(Jian)不(Bu)会(Hui)产(Chan)生(Sheng)起(Qi)皱(Zhou)现(Xian)象(Xiang),(?)成(Cheng)形(Xing)的(De)工(Gong)件(Jian)表(Biao)面(Mian)光(Guang)滑(Hua)、(?)回(Hui)弹(Dan)小(Xiao)。(?)
b、(?)胀(Zhang)形(Xing)时(Shi),(?)材(Cai)料(Liao)处(Chu)于(Yu)双(Shuang)向(Xiang)受(Shou)拉(La)的(De)应(Ying)力(Li)状(Zhuang)态(Tai),(?)在(Zai)模(Mo)具(Ju)的(De)作(Zuo)用(Yong)下(Xia),(?)迫(Po)使(Shi)管(Guan)材(Cai)壁(Bi)厚(Hou)减(Jian)薄(Bao)、(?)表(Biao)面(Mian)积(Ji)增(Zeng)大(Da),(?)获(Huo)得(De)要(Yao)求(Qiu)的(De)几(Ji)何(He)形(Xing)状(Zhuang)。(?)
c、(?)胀(Zhang)形(Xing)时(Shi),(?)管(Guan)材(Cai)变(Bian)形(Xing)区(Qu)局(Ju)限(Xian)于(Yu)变(Bian)形(Xing)区(Qu)范(Fan)围(Wei)内(Nei),(?)管(Guan)材(Cai)不(Bu)向(Xiang)变(Bian)形(Xing)区(Qu)外(Wai)转(Zhuan)移(Yi)。(?)如(Ru)管(Guan)件(Jian)U形(Xing)槽(Cao)的(De)形(Xing)成(Cheng)是(Shi)靠(Kao)管(Guan)材(Cai)的(De)局(Ju)部(Bu)变(Bian)薄(Bao)来(Lai)实(Shi)现(Xian)的(De)。(?)
2、(?)“(?)冷(Leng)挤(Ji)压(Ya)”(?)工(Gong)艺(Yi):把(Ba)下(Xia)料(Liao)后(Hou)的(De)不(Bu)锈(Xiu)钢(Gang)毛(Mao)坯(Pi)管(Guan)放(Fang)入(Ru)模(Mo)腔(Qiang)中(Zhong),(?)通(Tong)过(Guo)压(Ya)力(Li)机(Ji)上(Shang)固(Gu)定(Ding)的(De)凸(Tu)模(Mo)向(Xiang)毛(Mao)坯(Pi)施(Shi)加(Jia)压(Ya)力(Li),(?)使(Shi)不(Bu)锈(Xiu)钢(Gang)毛(Mao)坯(Pi)管(Guan)产(Chan)生(Sheng)变(Bian)形(Xing),(?)而(?)制(Zhi)得(De)管(Guan)件(Jian)的(De)尺(Chi)寸(Cun)要(Yao)求(Qiu)。(?)主(Zhu)要(Yao)特(Te)点(Dian):
a、(?)表(Biao)面(Mian)光(Guang)洁(Jie)。(?)挤(Ji)压(Ya)件(Jian)一(Yi)般(Ban)尺(Chi)寸(Cun)精(Jing)度(Du)可(Ke)达(Da)8~9级(Ji),(?)若(Ruo)采(Cai)用(Yong)润(Run)滑(Hua)仅(Jin)次(Ci)于(Yu)抛(Pao)光(Guang)表(Biao)面(Mian)。(?)用(Yong)挤(Ji)压(Ya)方(Fang)法(Fa)制(Zhi)造(Zao)的(De)零(Ling)件(Jian)表(Biao)面(Mian),(?)一(Yi)般(Ban)不(Bu)需(Xu)要(Yao)再(Zai)加(Jia)工(Gong)。(?)
b、(?)冷(Leng)挤(Ji)压(Ya)工(Gong)艺(Yi)配(Pei)置(Zhi)辅(Fu)助(Zhu)手(Shou)段(Duan),(?)可(Ke)达(Da)到(Dao)产(Chan)品(Pin)质(Zhi)量(Liang)要(Yao)求(Qiu)。(?)如(Ru)管(Guan)件(Jian)“(?)U型(Xing)槽(Cao)”(?)和(He)“(?)三(San)通(Tong)拉(La)口(Kou)”(?)成(Cheng)型(Xing),(?)在(Zai)挤(Ji)压(Ya)过(Guo)程(Cheng)中(Zhong)通(Tong)过(Guo)补(Bu)料(Liao)方(Fang)式(Shi),(?)以(Yi)达(Da)到(Dao)“(?)U型(Xing)槽(Cao)”(?) 和(He)“(?)三(San)通(Tong)拉(La)口(Kou)”(?)壁(Bi)厚(Hou)不(Bu)减(Jian)薄(Bao),(?)确(Que)保(Bao)产(Chan)品(Pin)的(De)质(Zhi)量(Liang)。(?)
c、(?)冷(Leng)挤(Ji)压(Ya)会(Hui)使(Shi)管(Guan)件(Jian)拉(La)应(Ying)力(Li)的(De)产(Chan)生(Sheng)。(?)冷(Leng)挤(Ji)压(Ya)工(Gong)艺(Yi)具(Ju)有(You)冷(Leng)变(Bian)形(Xing)的(De)特(Te)性(Xing),(?)在(Zai)挤(Ji)压(Ya)过(Guo)程(Cheng)中(Zhong)金(Jin)属(Shu)毛(Mao)坯(Pi)处(Chu)于(Yu)三(San)向(Xiang)压(Ya)力(Li)状(Zhuang)态(Tai),(?)变(Bian)形(Xing)后(Hou)金(Jin)属(Shu)组(Zu)织(Zhi)有(You)改(Gai)性(Xing)现(Xian)象(Xiang)。(?)
总(Zong)而(?)言(Yan)之(Zhi),(?)再(Zai)好(Hao)的(De)产(Chan)品(Pin)都(Du)需(Xu)要(Yao)合(He)理(Li)的(De)保(Bao)养(Yang)和(He)定(Ding)期(Qi)的(De)维(Wei)护(Hu),(?)才(Cai)能(Neng)让(Rang)不(Bu)锈(Xiu)钢(Gang)管(Guan)件(Jian)能(Neng)够(Gou)更(Geng)好(Hao)地(Di)为(Wei)我(Wo)们(Men)的(De)生(Sheng)活(Huo)服(Fu)务(Wu);(?)